QC Manager

Develop and Implement QC Systems:

Design and implement a comprehensive quality control system across all production lines (wood, steel, foam, and sewing).
Establish quality standards and guidelines for each department, ensuring compliance with industry regulations and customer specifications.
Develop and maintain QC procedures, manuals, and checklists for inspections at different stages of production.

Wood Processing QC (Sawmill, Drying, Machining):

Oversee quality control in sawmill operations to ensure proper grading and sizing of logs.
Monitor the drying process to ensure wood reaches optimal moisture levels with minimal defects (warping, cracking).
Inspect raw wood cutting, planning, tenoning, drilling, and sanding processes to ensure accuracy and adherence to product specifications.

Finishing QC (Water- Based Finishing, Dip & Hang, Roller Coating):

Supervise quality checks during the water- based finishing process (both dip & hang and roller coating) to ensure even coating, color consistency, and proper drying.
Work with the production team to resolve finishing defects quickly, minimizing rework and scrap.
Monitor surface finishes for any defects, such as drips, uneven application, or cracking.

Steel Processing QC (Cutting, Welding, Powder Coating):

Implement regular inspections for dimensional accuracy, weld integrity, and coating thickness to meet industry standards.
Ensure all steel components are cut and welded accurately according to specifications.
Supervise the powder coating process, inspecting for smooth application, durability, and adhesion.

Soft Foaming Line QC (PUR Foaming, Cushion, and Sofa Production):

Implement quality checks at different stages of foam production, from block foaming to cushion shaping and covering.
Oversee the quality of PUR foam production, ensuring consistency in foam density, structure, and firmness.
Inspect cushions and sofas for defects such as uneven foaming, incorrect sizing, and surface flaws.

Sewing Department QC:

Inspect upholstery and fabric components for dimensional accuracy, alignment, and aesthetic quality.
Work closely with the sewing team to resolve any defects in fabric covers, ensuring high- quality finishes for cushions and sofas.
Establish quality control standards for the sewing department, ensuring proper stitching, seam strength, and material handling.

Supplier Quality Management:

Handle incoming inspections, ensuring raw materials and components meet factory standards before production.
Conduct regular audits and evaluations of suppliers to ensure consistent quality in the materials supplied.
Collaborate with the purchasing department to ensure raw materials (wood, steel, foam, fabrics) meet quality specifications upon receipt.

Production Process Audits:

Implement spot checks and in- process inspections to identify and address defects before the final product stage.
Monitor product yield and production efficiency, using data- driven analysis to reduce defects, waste, and rework.
Conduct regular internal audits of production processes across departments to ensure adherence to QC standards.

Team Leadership and Development:

Ensure the team understands and implements best practices in quality management across all departments.
Promote a quality- first culture in the factory, encouraging open communication and collaboration between QC staff and production teams.
Lead and manage the QC team, providing training on inspection techniques, defect identification, and problem- solving.

Data Analysis & Reporting:

Track key performance indicators (KPIs) such as defect rates, rework costs, and customer complaints.
Analyze QC data to identify trends, root causes of defects, and areas for improvement in production processes.
Prepare regular quality reports for senior management, highlighting performance, areas of concern, and recommendations for improvement.

Compliance and Safety:

Collaborate with the EHS team to ensure safety measures are incorporated into QC practices, especially in high- risk areas like chemical handling (foam production) and powder coating.
Ensure all QC activities comply with local regulatory requirements and industry standards (such as ISO 9001, FSC for wood, or specific safety regulations for steel and foam processing).

Customer Complaints & Product Recalls:

Investigate customer complaints and conduct root cause analysis to identify quality issues.
Implement corrective and preventive actions (CAPA) to resolve any quality issues, preventing recurrence.

Manage the process for product recalls if necessary, ensuring proper communication and coordination with production and legal teams.

Experience

Strong understanding of wood processing, steel fabrication, soft foam production, and sewing processes.
Experience with water- based finishing, powder coating, and foam chemistry will be highly beneficial.
Minimum 7- 10 years of experience in quality control or assurance, with at least 5 years in a management role, preferably in the furniture manufacturing industry.

Technical Skills:

Expertise in using measurement tools and techniques for inspecting wood, steel, foam, and fabric components.
Strong knowledge of Lean Manufacturing and Six Sigma methodologies to drive process improvements and reduce defects.
Proficient in ISO 9001 quality management system (QMS) implementation and auditing.

Leadership and Communication:

Excellent communication skills, both verbal and written, to report findings, propose solutions, and collaborate with production and management teams.
Ability to handle customer feedback and product complaints professionally, identifying the root causes of issues.
Proven leadership skills with the ability to manage a diverse QC team and coordinate with other departments.

Problem- Solving & Analytical Skills:

Capable of developing effective corrective actions and driving process improvements based on data insights.
Strong analytical skills to review quality data and identify trends, root causes, and areas for improvement.

Education:

A degree in Industrial Engineering, Manufacturing, Wood Technology, Mechanical Engineering, or a related field.
Additional certifications in quality management systems (e.g., ISO 9001, Six Sigma Black Belt) are preferred.

Attention to Detail:

Strong attention to detail to identify defects and ensure products meet exacting standards.
Commitment to maintaining high- quality standards while ensuring production efficiency

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Cập nhật gần nhất lúc: 2026-04-05 20:20:03